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 Electrical Signature Analysis for Rotating Equipment

No Batteries. No False Positives. Inside the MCC.

Insens Dashboard

Reliability AI monitors rotating equipment through Electrical Current Signature Analysis (ECSA) — reading the current and voltage waveforms already available at the motor control center to detect both electrical faults (phase-to-phase short circuits, loose lug connections, voltage imbalance, broken rotor bars) and mechanical faults (bearing wear, shaft misalignment, cavitation, gearbox degradation) from the same signal.

It isn't new technology — it's a deeper application of current signature analysis most plants already use for protection and metering. We apply a Fast Fourier Transform (FFT) to the waveform to isolate discrete fault frequencies and track how their amplitude changes over time, so your team gets a warning before a fault becomes a failure — validated by a human analyst, not just an algorithm.

Fixing Electricity Lines

Monitored by AI. Validated by experts. 

The Only Predictive Maintenance Platform That Monitors Mechanical Health, Electrical Health, and Energy Performance From Inside Your Motor Control Center

Monitor
Continuous electrical and mechanical health insight for every rotating asset in the MCC, with no field wiring.
Predict
AI models trained on your equipment's own baseline forecast failures before they cause downtime.​
Prevent
Prioritized, validated alerts so you send the right technician — electrician or mechanic — the first time.

A SINGLE DEVICE

Tired of replacing batteries on wireless vibration sensors that fall off in the field? Chasing down a bearing temperature probe that lost signal? Or troubleshooting a sudden amperage draw with no idea why?
 
Reliability AI replaces all of it with one installation inside your Motor Control Cabinet — mechanical health, electrical fault detection, and live energy consumption, in a single feed
RED wiring diagram

What does RED do?

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Energy Optimization

A hot lead from one of the 3 phases

Electrical 
Fault Detection

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Mechanical Fault Detection

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Get in Touch

Reach out to us to explore how Reliability AI can optimize your industrial operations and enhance reliability. We're here to assist you in embracing predictive maintenance strategies tailored to your specific needs.

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